High-rise buildings present multiple challenges for water distribution due to the high pressures required to reach the top of the building. The high pressures in the lower levels of the building cause high-pressure drops across Pressure Reducing Valves (PRVs), over 100 PSI or more, creating the potential for cavitation within the valves.
Pressure Reducing Valve (PRV) Stations are an important component of a water-distribution system in a commercial building. The 2015 Uniform Plumbing Code Section 608.2 states that PRVs are required at any point where the system static pressure exceeds 80 PSI. Typically, this applies to mid- and high-rise buildings when the pressure boost required at the ground floor to serve the upper floors in the building is over 80 PSI. When designing a PRV Station, you must consider the station pressure drop, water flow, and safety devices.
Many commercial buildings use storage tanks for Domestic (Potable) and Fire Water Applications, especially in Houston where it is required by code. As water is used in the building, an automatic system is required to replenish the water and maintain a constant level in the tank. In domestic applications, this process can repeat multiple times an hour during peak demand loads. An automatic level-control system has two main components, Fill Valves and Controls.
Some call them House Tanks, others Break Tanks, Storage Tanks or Buffer Tanks. If you have been in the pump room of a building in Houston, you’ve seen these large water tanks, but why are they used? The Houston Amendments to the Uniform Plumbing Code states that upstream from a pump system, an atmospheric storage tank with an air gap between the tank and city water supply must be used. This applies any time the city water pressure is insufficient to supply a building for both Domestic (potable) and Fire Water applications and the addition of pumps is required.
In Houston, there was a construction boom in the 1970’s and 80’s with hundreds of high-rise buildings adding to the skyline. Many of these buildings are still using the original mechanical systems for HVAC and pumping applications. Potential mechanical failure and energy savings are forcing building operators to choose between modifying existing equipment or replacing them all together.
According to ASHRAE 90.1, Domestic Water Booster Systems must shut down during periods of no flow demand. Operating pump systems when there is little or no demand wastes energy and increases wear and tear on the pump and piping system. While this sounds simple, it is one of the most challenging control sequences for a Booster System.
More than 60 years ago, the Late Dr. Roy B. Hunter developed a system for calculating water loads in commercial buildings. The estimated water demand of fixtures (water closets, sinks, etc.) are given a value called Fixture Units which have an equivalent demand load in Gallons Per Minute (GPM). The Fixture Units and Demand Load relationship is known as Hunter’s Curve and is still the basis for plumbing system design today.
In 2017 about 39% of total US Energy Consumption was consumed by the residential and commercial sectors. In a commercial building, HVAC Equipment (ie. chillers, boilers, cooling towers, etc) and Lighting are the biggest targets for energy savings, but the capital costs for improving these may be prohibitive. There are many opportunities for energy savings and building performance improvements with other systems in commercial buildings.